An industrial robot is a robot used for manufacturing. Industrial robots are automated, programmable and capable of movement on three or more axes.
Typical applications of robots include welding, painting, assembly, disassembly,Robot Assisted Disassembly for the Recycling of Electric Vehicle Batteries pick and place for printed circuit boards, packaging and labeling, palletizing, product inspection, and testing; all accomplished with high endurance, speed, and precision. They can assist in material handling.
In the year 2024, an estimated 4,663,698 industrial robots were in operation worldwide according to the International Federation of Robotics (IFR).
Types and features
There are six types of industrial robots.
Articulated robots
Articulated robots are the most common industrial robots. They look like a human arm, which is why they are also called robotic arm or manipulator arm. Their articulations with several degrees of freedom allow the articulated arms a wide range of movements.
Autonomous robot An autonomous robot is a robot that acts without recourse to human control. The first autonomous robots were known as Elmer and Elsie and constructed in the late 1940s by W. Grey Walter. They were the first robots that were programmed to "think" the way biological brains do, intended to have free will. Elmer and Elsie were often labeled as tortoises because of how they were shaped and the manner in which they moved. They were capable of phototaxis which is the movement that occurs in response to light stimulus.
Cartesian coordinate robots
Cartesian robots, also called rectilinear, gantry robots, and robots have three prismatic joints for the movement of the tool and three rotary joints for its orientation in space.
To be able to move and orient the effector organ in all directions, such a robot needs 6 axes (or degrees of freedom). In a 2-dimensional environment, three axes are sufficient, two for displacement and one for orientation.
Cylindrical coordinate robots The cylindrical coordinate robots are characterized by their rotary joint at the base and at least one prismatic joint connecting its links. They can move vertically and horizontally by sliding. The compact effector design allows the robot to reach tight work-spaces without any loss of speed.
Spherical coordinate robots Spherical coordinate robots only have rotary joints. They are one of the first robots to have been used in industrial applications. They are commonly used for machine tending in die-casting, plastic injection and extrusion, and for welding.
SCARA robots
SCARA is an acronym for Selective Compliance Assembly Robot Arm. SCARA robots are recognized by their two parallel joints which provide movement in the plane. Rotating shafts are positioned vertically at the effector. SCARA robots are used for jobs that require precise lateral movements. They are ideal for assembly applications.
Delta robots
Delta robots are also referred to as parallel link robots. They consist of parallel links connected to a common base. Delta robots are particularly useful for direct control tasks and high maneuvering operations (such as quick pick-and-place tasks). Delta robots take advantage of four bar or parallelogram linkage systems.
Furthermore, industrial robots can have a serial or parallel architecture.
Serial manipulators
Serial architectures a.k.a. serial manipulators are very common industrial robots; they are designed as a series of links connected by motor-actuated joints that extend from a base to an end-effector. SCARA, Stanford manipulators are typical examples of this category.
Parallel architecture A parallel manipulator is designed so that each chain is usually short, simple and can thus be rigid against unwanted movement, compared to a serial manipulator. Errors in one chain's positioning are averaged in conjunction with the others, rather than being cumulative. Each actuator must still move within its own degree of freedom, as for a serial robot; however in the parallel robot the off-axis flexibility of a joint is also constrained by the effect of the other chains. It is this closed-loop stiffness that makes the overall parallel manipulator stiff relative to its components, unlike the serial chain that becomes progressively less rigid with more components.
Lower mobility parallel manipulators and concomitant motion A full parallel manipulator can move an object with up to 6 degrees of freedom (DoF), determined by 3 translation 3T and 3 rotation 3R coordinates for full 3T3R mobility. However, when a manipulation task requires less than 6 DoF, the use of lower mobility manipulators, with fewer than 6 DoF, may bring advantages in terms of simpler architecture, easier control, faster motion and lower cost. For example, the 3 DoF Delta robot has lower 3T mobility and has proven to be very successful for rapid pick-and-place translational positioning applications. The workspace of lower mobility manipulators may be decomposed into 'motion' and 'constraint' subspaces. For example, 3 position coordinates constitute the motion subspace of the 3 DoF Delta robot and the 3 orientation coordinates are in the constraint subspace. The motion subspace of lower mobility manipulators may be further decomposed into independent (desired) and dependent (concomitant) subspaces: consisting of 'concomitant' or 'parasitic' motion which is undesired motion of the manipulator. The debilitating effects of concomitant motion should be mitigated or eliminated in the successful design of lower mobility manipulators. For example, the Delta robot does not have parasitic motion since its end effector does not rotate.
Autonomy Robots exhibit varying degrees of autonomy. Some robots are programmed to faithfully carry out specific actions over and over again (repetitive actions) without variation and with a high degree of accuracy. These actions are determined by programmed routines that specify the direction, acceleration, velocity, deceleration, and distance of a series of coordinated motions.
Other robots are much more flexible as to the orientation of the object on which they are operating or even the task that has to be performed on the object itself, which the robot may even need to identify. For example, for more precise guidance, robots often contain machine vision sub-systems acting as their visual sensors, linked to powerful computers or controllers. Artificial intelligence is becoming an increasingly important factor in the modern industrial robot.
History The earliest known industrial robot, conforming to the ISO definition was completed by "Bill" Griffith P. Taylor in 1937 and published in Meccano Magazine, March 1938. The crane-like device was built almost entirely using Meccano parts, and powered by a single electric motor. Five axes of movement were possible, including grab and grab rotation. Automation was achieved using punched paper tape to energise solenoids, which would facilitate the movement of the crane's control levers. The robot could stack wooden blocks in pre-programmed patterns. The number of motor revolutions required for each desired movement was first plotted on graph paper. This information was then transferred to the paper tape, which was also driven by the robot's single motor. Chris Shute built a complete replica of the robot in 1997.
George Devol applied for the first robotics patents in 1954 (granted in 1961). The first company to produce a robot was Unimation, founded by Devol and Joseph F. Engelberger in 1956. Unimation robots were also called programmable transfer machines since their main use at first was to transfer objects from one point to another, less than a dozen feet or so apart. They used hydraulic actuators and were programmed in joint coordinates, i.e. the angles of the various joints were stored during a teaching phase and replayed in operation. They were accurate to within 1/10,000 of an inch, although this may not take repeatability into account. Unimation later licensed their technology to Kawasaki Heavy Industries and GKN, manufacturing Unimates in Japan and England respectively. For some time, Unimation's only competitor was Cincinnati Milacron Inc. of Ohio. This changed radically in the late 1970s when several big Japanese conglomerates began producing similar industrial robots.
In 1969 Victor Scheinman at Stanford University invented the Stanford arm, an all-electric, 6-axis articulated robot designed to permit an arm solution. This allowed it accurately to follow arbitrary paths in space and widened the potential use of the robot to more sophisticated applications such as assembly and welding. Scheinman then designed a second arm for the MIT AI Lab, called the "MIT arm." Scheinman, after receiving a fellowship from Unimation to develop his designs, sold those designs to Unimation who further developed them with support from General Motors and later marketed it as the Programmable Universal Machine for Assembly.
Industrial robotics took off quite quickly in Europe, with both the Swedish–Swiss company ABB Robotics and Germany's KUKA Robotics bringing robots to the market in 1973. ABB Robotics (formerly ASEA) introduced IRB 6, among the world's first commercially available all electric micro-processor controlled robot. The first two IRB 6 robots were sold to Magnusson in Sweden for grinding and polishing pipe bends and were installed in production in January 1974. Also in 1973 KUKA Robotics built its first robot, known as FAMULUS,KUKA-Roboter.de: 1973 The First KUKA Robot English, 28th of March 2010 also one of the first articulated robots to have six electromechanically driven axes.
Interest in robotics increased in the late 1970s and many US companies entered the field, including large firms like General Electric, and General Motors (which formed joint venture FANUC Robotics with FANUC LTD of Japan). US startup companies included Automatix and Adept Technology, Inc. At the height of the robot boom in 1984, Unimation was acquired by Westinghouse Electric Corporation for 107 million US dollars. Westinghouse sold Unimation to Stäubli Faverges SCA of France in 1988, which is still making articulated robots for general industrial and cleanroom applications and bought the robotic division of Bosch in late 2004.
Only a few non-Japanese companies ultimately managed to survive in this market, the major ones being: Adept Technology, Stäubli, ABB Robotics, KUKA Robotics and the Italian company Comau.
In 2026, the International Federation of Robotics announced the global market value of industrial robot installations had reached an all-time high of US$ 16.7 billion.
Technical description
Defining parameters Number of axes – two axes are required to reach any point in a plane; three axes are required to reach any point in space. To fully control the orientation of the end of the arm(i.e. the wrist) three more axes (yaw, pitch, and roll) are required. Some designs (e.g. the SCARA robot) trade limitations in motion possibilities for cost, speed, and accuracy. Degrees of freedom – this is usually the same as the number of axes. Working envelope – the region of space a robot can reach. Kinematics – the actual arrangement of rigid members and joints in the robot, which determines the robot's possible motions. Classes of robot kinematics include articulated, cartesian, parallel and SCARA. Carrying capacity or payload – how much weight a robot can lift. Speed – how fast the robot can position the end of its arm. This may be defined in terms of the angular or linear speed of each axis or as a compound speed i.e. the speed of the end of the arm when all axes are moving. Acceleration – how quickly an axis can accelerate. Since this is a limiting factor a robot may not be able to reach its specified maximum speed for movements over a short distance or a complex path requiring frequent changes of direction.