Biotextiles are specialized materials engineered from natural or synthetic fibers. These textiles are designed to interact with biological systems, offering properties such as biocompatibility, porosity, and mechanical strength or are designed to be environmentally friendly for typical household applications. There are several uses for biotextiles since they are a broad category. The most common uses are for medical or household use. However, this term may also refer to textiles constructed from biological waste products. These biotextiles are not typically used for industrial purposes.
The term "biotextiles" derives from the combination of "bio," referring to biology or living organisms, and "textiles," indicating woven or fibrous materials. It encompasses the interdisciplinary field of biomedical textiles, which focuses on the design, fabrication, and application of textile materials in healthcare and biomedical engineering. Biotextiles made from mycelium, vegetable biomass, bacterial cellulose, and recombinant protein based fibers are used as an alternative to synthetic textiles to prevent and reduce the high greenhouse gas emissions, water pollution, and landfill waste from the textile industry. Biotextiles are also used within healthcare and the biomedical engineering field as implantable devices such as surgical sutures, hernia repair fabrics, arterial grafts, artificial skin and parts of artificial hearts.
Introduction The field of biotextiles has garnered significant attention due to its potential to revolutionize the textile industry by offering sustainable alternatives to conventional and environmentally harmful fabrics. Central to this innovation are raw materials derived from nature's own processes, including mycelium, bacterial cellulose and vegetable and fruit biomass. These natural ingredients have potential to become a reliable source for the development of eco-friendly textiles, addressing issues with environmental degradation and ingredient depletion associated with traditional textile production. Processing of these materials offer abundant sources of natural fibers. Using the fibrous structures found in these materials and plant tissues, such as cotton, hemp, flax and more, its possible to create biodegradable and renewable textiles. Washing, drying and a variety of spinning techniques are common for processing of all textiles but the processing for biotextiles is expected to produce less environmentally harmful waste products due to the bio-remedial nature of many of the natural materials. Furthermore, advancements in processing have enabled the extraction of fibers for fashion from unconventional sources, including pineapple, banana, citrus fruits, animal byproducts and bone. These new developments make large contributions to the world of innovative fashion.
Mycelium-based textiles Mycelium, the vegetative part of fungi, has emerged as a versatile and sustainable raw material for biotextiles. Mycelium typically grows underground or within its substrate such as soil, wood, decaying organic matter or waste residues. In mycelium-based biocomposites, the fungus consumes the carbohydrates to produce hyphae, a network of branching, thread-like structures. Through controlled growth processes, mycelium can be cultivated into a dense network of interwoven fibers, forming a durable biodegradable matrix suitable for textile applications. This cultivation depends on the temperature, moisture and pH of the media.Antinori, M. E., Bayer, I. S., Suarato, G., Armirotti, A., Bertorelli, R., Mancini, G., & Debellis, D. (2021). Advanced mycelium materials as potential self-growing biomedical scaffolds. Scientific Reports, 11(1). https://doi.org/10.1038/s41598-021-91572-x Pleurotus ostreatus The commonly known fungal species, white-rot basidiomycetes, are capable of degrading polymeric carbohydrates and using them for growth. Pleurotus ostreatus is an edible white-rot fungus known to degrade cellulose, hemicellulose and lignin, hence reinforcing its potential to thrive on wastes such as wood, textile, and agricultural residues. The growth of P. ostreatus on textile residue and mycelium production was tested in the department of civil engineering in Ontario Canada.References: Saini, R., Kaur, G., & Brar, S. K. (2023). Textile residue-based mycelium biocomposites from Pleurotus ostreatus. Mycology, 1–7. https://doi.org/10.1080/21501203.2023.2278308 The conducted experiment proved the applicability of textile waste as a potential feedstock. However, the loss in biocomposite weight of 1%–5% has been further corroborated by the water loss in the sample and in fungal mycelium. Additionally, the maximum compressive strength was observed as 270 kPa using cotton-based biocomposite. Overall, a lightweight biocomposite was obtained which could be a potential alternative for polystyrene- based products. These findings show the ability of the fungus to thrive on polyester plastic in textiles and provide an alternative for converting this plastic material into bio-based materials. Additionally, by varying the mycelium growth, the plasticity and stiffness properties of the resultant biocomposite can be changed.
β-glucan/chitin complex The β-glucan/chitin complex refers to the combination of two natural polysaccharides (β-glucan and chitin) found in fungal cell walls. This complex is a major component found in a variety of fungal cell walls and are also found in certain plants, algae, and bacteria.Fuentes, K., Gómez, M., Rebolledo, H., Figueroa, J. M., Zamora, P., & Naranjo-Briceño, L. (2022). Nanomaterials in the future biotextile industry: A new cosmovision to obtain smart biotextiles. Frontiers in Nanotechnology, 4. https://doi.org/10.3389/fnano.2022.1056498 β-glucan contributes to the structural strength of the cell wall and plays roles in cell signaling, immune modulation and defense against pathogens. Chitin is a long-chain polymer of N-acetylglucosamine units, linked by β-glycosidic bonds. It provides structural support and protection to fungal cells, contributing to their rigidity and resilience. The addition of this complex to the growth components that make up the initial matrix that is the base of these emerging biotextiles provides a significant effect on the durability and usefulness of the processed result.Narayanan, K. B., Zo, S. M., & Han, S. S. (2020). Novel biomimetic chitin-glucan polysaccharide nano/microfibrous fungal-scaffolds for tissue engineering applications. International Journal of Biological Macromolecules, 149, 724–731. https://doi.org/10.1016/j.ijbiomac.2020.01.276
Vegetable biomass-based textiles Polysaccharide-based polymers are made of fruit and vegetable origin, and the most promising biopolymer-yielding fibers include cellulose, starch, chitin/chitosan, pectin, alginate, and carrageenan. Soy, whey, and zein could also be obtained from vegetable sources. An example is Pinatex, a pineapple-based leather that is manufactured from the cellulose fibers of pineapple leaves. It is an environmentally friendly alternative to traditional leather due to its sustainability and adaptability. Additionally its lightweight, resilient and biodegradable nature has made it very popular for new and innovative fashion.Bio-Based Leather Market, Global Industry size Forecast. (n.d.). MarketsandMarkets. https://www.marketsandmarkets.com/Market-Reports/bio-based-leather-market-206086810.html
Algae-derived fibers (Alginate) Alginate is a polysaccharide generated by brown algae, seaweed and specific species of bacteria.
Bacteria and seaweed alginate differ in composition, modifications, molecular mass, viscoelasticity, and polydispersity. These unique qualities lead to a wide range of applications, including alginate's development of nanoparticles, nanotubes, microspheres, and microcapsules. Furthermore, the different types of sponges, hydrogels, foams, elastomers, and fibers that can be created with its growth and processing. It is widely employed in many facets of industrial fabrication. Alginate is commonly employed as a gelling agent, thickener, and stabilizer in a large variety of food products. Its ability to form gels under mild conditions makes it particularly useful for encapsulating flavors, vitamins, and other active ingredients. It is also used to develop hydrogels, printing pastes and sizing agents in biomedical, textile, cosmetic and agricultural industries. In the textile industry specifically, textile coatings, binders and finishes are the bulk of what alginate is used for, rather than formulating threads itself it reinforces the strength of other materials.
Bacterial cellulose-based textiles Unlike plant-derived cellulose, bacterial cellulose offers superior mechanical properties, such as high tensile strength and flexibility, making it an attractive option for a wide range of textile applications. Moreover, the cultivation of bacterial cellulose can be achieved using simple fermentation processes, minimizing the environmental footprint associated with traditional textile manufacturing. Yeast, fungi and algae species including: the bacterium Pseudomonas fluorescens, the yeast Yarrowia lipolytica, the sponge Acanthella elongata, the algae Stoechospermum marginatum, and the fungus Candida albicans have all been researched for their ability to be used on substrates to create natural composites for biotextiles.Barhoum, A., García-Betancourt, M. L., Jeevanandam, J., Hussien, E. A., Mekkawy, S. A., Mostafa, M., Omran, M. M., Abdalla, M. S., & Bechelany, M. (2022). Review on natural, incidental, bioinspired, and engineered nanomaterials: history, definitions, classifications, synthesis, properties, market, toxicities, risks, and regulations. Nanomaterials, 12(2), 177. https://doi.org/10.3390/nano12020177
Yeast Yeast is a single cell, fungal organism widely found in nature and plays important roles in various biological processes. Some species of yeast, such as Gluconacetobacter xylinus, are capable of producing cellulose through fermentation. This cultivation depends on the temperature, moisture and pH of the media. During fermentation, the yeast produces cellulose as an extracellular matrix, forming a dense network of cellulose fibers. This microbial cellulose can then be harvested, purified, and processed into textile fibers. This process is not consistent for most species of yeast though. The microbial cellulose produced by most yeast species can be processed into textile fibers after being reinforced with other natural or synthetic fibers using techniques such as spinning, weaving, or knitting. Depending on the desired characteristics, properties such as strength, softness, or moisture absorption can be controlled. The resulting textile materials can be used to produce a variety of products, including apparel, home textiles, and technical textiles. Using yeast in the biotextile industry contains many environmentally friendly and cost effective perks. Yeast fermentation can be carried out using renewable feedstocks such as agricultural residues, waste streams, or plant-based sugars, reducing reliance on finite resources and minimizing environmental impact. Additionally, microbial cellulose production is highly efficient, with relatively low energy and water requirements compared to conventional textile manufacturing processes. An emerging method in the creation of biotextiles is growing engineered yeast as cell factories that produce target proteins in succession. Other recent advances in synthetic biology and fermentation processes enable high-level expressions of recombinant proteins, using bacteria, yeasts, animal cells, and plants as biofactories.
Recombinant protein-based textiles Collagen, fibroin, gelatin, casein, and actin are naturally from animal products. Collagen and silk are the most attractive biopolymers for developing biotextiles.